EV Battery Assembly

Setpoint has helped the world’s leading EV manufacturers design and build lithium-ion cell handling equipment with designs ranging from single-cell to multi-cell part handling. Our equipment will perform an electrical check and load the battery cells per the customer’s needs. Additional applications include lot mixing, cell flipping, barcode reading, part tracking have been incorporated without sacrificing required rates. Regardless of the customer’s unique battery needs, Setpoint can help test and load to exactly meet their needs.

COLLECTOR PLATE ASSEMBLY CELLS

• CP material handling
• Plasma Treating
• Adhesive servo dispense
• CAD to path capability
• Vision adhesive bead inspection-verification
• CP assembly to clamshell
• Press-curing stations

CELL TEST LOAD CELLS

• Material handling of cells from boxes off egress conveyor
• Bar code reading on cells
• Electrical testing of cells
• Reject cell handling spur
• Material handling good cells into modules

ULTRAVIOLET POTTING CELLS

• Material handling of modules to adhesive dispense cell
• Servo adhesive dispense
• UV cure
• Module handling 180-degree flip
• Servo dispense
• UV cure
• Material handling out of cell

END OF LINE BATTERY ASSEMBLY

• Fastener install
• Inspection
• Dispensing
• Leak testing

CURING MATERIAL HANDLING CELL

• Several hundred slots to move modules into and out of for curing

BATTERY ENCLOSURE ASSEMBLY CELLS

• Welding
• Dispensing
• Bead inspection
• Self-piercing rivets
• Leak testing